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Small Scale Ampoule Filling Machine
Minimum Order Quantity: 1 Unit
Filling System | Volumetric |
Model Name/Number | DFS-30 |
Packaging Type | Glass Ampoules |
Capacity | 10 to 15 per minute |
Material | Stainless steel |
Size/Dimension | 910mm (L) X 650mm (W) X 950mm (H) |
Machine Type | Automatic |
Brand | Duke |
Usage/Application | Pharmaceutical |
The single head ampoule filling and sealing machine is used in the pharmaceutical industry for the filling and sealing of glass ampoules. The machine has a single head therefore known as the single head ampoule sealing machine. It is capable of performing the automatic feeding, filling and sealing of ampoules. It is known as the Lab scale ampoule filling and sealing machine due to its wide application in the R&D laboratories, and institutions. It is used for the filling and sealing of ampoules of different size and dimensions. The specially designed ampoule filling and sealing machine for R&D labs is capable of 10 to 15 ampoules per minute. The machine is equipped with a variable frequency drive for regulation of speed through a speed pot.
Process of operation
The sterilized dry ampoules are loaded directly fed into the hopper. The harmonized starwheel transfers the ampoules to a receiving rack. The receiving rack further delivers the ampoules to the moving rack and transfers them to the machine through pre-gassing. While the ampoules stay in the Pre-gassing, Filling, Post Gassing, Pre-heating & sealing stations, the filling and sealing operation is completed. A stainless steel collection tray automatically collects the filled and sealed ampoules.
Salient features:
ü Vibration free SS structure
ü SS 316 Dosing syringes and filling needles
ü All drives synchronized with single motor
ü Pre and post nitrogen flushing unit
ü Flow meters for regulation of Nitrogen, LPG and Oxygen gas
ü No ampoule No filling mechanism
ü Minimum change over time for ampoule size
ü All Contact parts made from Stainless Steel AISI 316
ü Pre Heating unit also available
ü Vertical SS collection tray for collection
Technical features
MODEL |
DFS-30 (Lab Model) Single Head |
AMPOULE SIZE |
1ml to 25ml (Dia. 10mm to 22mm) |
PRODUCTION / MINUTE |
10 to 15 |
FILLING ACCURACY |
± 1% |
FILLING TYPE |
Piston Pumps Type Filling (Volumetric) |
REQUIRED GAS FOR SEALING |
LPG + Oxygen |
CONTACT PARTS |
Stainless Steel 316 |
NON-CONTACT PARTS |
Stainless Steel 304 |
POWER REQUIRED |
0.5 H.P., 380-415V, 3Phase, 4 Wire Systems |
DIMENSION |
910mm (L) X 650mm (W) X 950mm (H) |
Additional Information:
- Production Capacity: 5 per month
- Delivery Time: 4 weeks
- Packaging Details: Transport worthy wooden packing
Closed Ampoule Filling And Sealing Machine
Minimum Order Quantity: 1 Unit
Filling System | Volumetric |
Model Name/Number | DFS-C |
Packaging Type | Closed Mouth Ampoules |
Capacity | 15 to 100 per minute (depend on model) |
Material | Stainless steel |
Size/Dimension | Depend upon model |
Machine Type | Automatic |
Brand | Duke |
Usage/Application | Pharmaceutical |
Closed Ampoule Filling And Sealing Machine
The automatic closed ampoule filling and sealing machine is made to use for filling and sealing operations. The working of the machine is significantly based on the principle of slant travel of ampoules while filling and sealing. The main areas in which the automatic closed type ampoule filling machine can be used include, ampoule neck dimensions and thickness of available standardized ampoules. There is a filling unit incorporated inside the machine that helps in accomplishing matt finish. Machine stands appropriate for usage in the areas of Pharmacy, cosmetics, agriculture and the chemical industries also.
Characteristic Features
ü The closed ampoule filler and sealer is a cGMP based model appropriate for filling and sealing of type ‘D’ ampoules.
ü All the contact and non contact parts are well configured with stainless steel 316 L and stainless steel 304 L respectively.
ü Also appropriate for pre-sterlized or pre-washed closed mouth ampoules
ü Works over the principle of ‘no ampoule-no filling’ system.
ü Chances of ampoule neck centering during the time of gas flushing and filling operations.
ü Full accessibility and flexible maintenance
ü Configured with pre warming station and works with minimum change over time
ü Automatic collection of ampoules in SS tray in an upright position
ü The areas of usage of the closed ampoule filling and sealing machine include, human and veterinary medicines, cosmetics liquids industry, chemical and biological industry and agriculture industry also.
ü Equipped with nearly four glass flow meters that are essential for vital functions inside the closed ampoule filling and sealing machine.
ü Functions with a filling accuracy of ± 1%
ü Equipped with a filling type of piston pumps volumetric
ü LPG and Oxygen count for necessary gase
Additional Information:
- Production Capacity: 5 per month
- Delivery Time: 4 weeks
- Packaging Details: Transport worthy wooden packing
Cosmetic Tube Filler Sealer
Minimum Order Quantity: 1 Piece
Packaging Type | Plastic & Metal |
Capacity | 5 to 250 |
Power Consumption | 2 |
Filling Speed | 30 to 40 |
Brand | Duke |
Machine Type | Automatic, Semi-Automatic |
Voltage | 440 |
The machine is mainly compatible for the areas of pharmaceutical, cosmetic, chemical, agriculture, food and different other industries as well.
Additional Information:
- Production Capacity: 10
- Delivery Time: 4 weeks
- Packaging Details: wooden packing
300 Holes Capsule Filler
Minimum Order Quantity: 1 Unit
Capacity | 6000 per hour |
Usage/Application | Pharmaceutical Industry |
Model Name/Number | DMCF |
Capsule Type | Gelatin |
Automation Grade | Manual |
Operation Mode | Manual |
Body Material | Stainless Steel |
Brand | Duke |
Warranty | 12 months |
Weight | 45 |
Manual Capsule Filling Machine is compact & versatile model for the filling of hard gelatin capsules. Manual Capsule Filling Machine is uses in pharmaceutical, cosmetic, food, veterinary, biotech & allied industry. We are having two model in this machine, first is GMP model which is completely made from Stainless Steel and other is Standard model which also made from stainless steel except machine base which is made from hard chrome plated materials.
GMP model made for the customer in pharmaceutical industry and Standard model made for the customer from Food, Cosmetic, Chemical & other industries other than pharmaceutical. This 300 Holes Manual Capsule Filling Machine is widely uses in laboratories, R&D labs, Research organizations and small scale manufacturing facilities.
Manual Capsule Filing Machine is suitable for all type of Pharmaceutical and R. & D. Laboratories. The design of equipment is quite simple in operation with NO weight variation and with negligible rejection. The Stainless Steel body is fabricated out of S.S. 304 qlty. and all contact parts are made out of Stainless Steel 304 qlty. 8000 capsules per hour for capsule size: 00 to 5 for 300-hole machine. Loading plates 3 Nos. and powder tray supplied with machine. From Size 00/0/1/2 you can do one machine with change parts, for size 3,4 you will have to do one other machine, for size 5 one machine, for size 000 a separate machine. It is basically applied to infusion, injection, oral liquid, blood preparation, biology, fine chemical and fermentation industries.
Characteristic Features
Models: We are having two different models of this machine. GMP model and Standard model. GMP model having complete body & all parts made of Stainless Steel quality materials.
Further Standard Model having machine body made of mild steel with hard chrome plating and all contact parts made of Stainless Steel 304/316 quality material.
Interchangeability: Interchangeable parts can be supplied for all standard size capsules. Recommended interchangeability for optimum output : 0/00-0/1 /2-3/4/5.
Additional Information:
- Production Capacity: 15 per month
- Delivery Time: 4 weeks
- Packaging Details: Transport Worthy Wooden Packing
High Speed Capsule Polisher
Minimum Order Quantity: 1 Unit
Usage/Application | Pharmaceutical |
Brand | Duke |
Capacity | Up to 80000 per hour |
Model Name/Number | DCP |
Material | Stainless Steel |
Automation Grade | Automatic |
Body Material | Stainless Steel |
Power | 0.25Hp,3 Phase |
The capsule polishing machine is configured with high grade steel that is of supreme quality in all manners. The capsules are made to enter inside the polishing chamber with the help of feed hopper. The feed capsules are thereby rubbed inside the polished chamber of machine for the removal of dust components. It is basically used after the capsules are made to enter inside the machine for the purpose of cleaning the powder linked to the capsule surface.
Characteristic Features:
- The polishing chamber of the capsule finishing machine is linked with the dust collector in order to collect the dusty components of the feed capsules.
- There is a significant provision for the compressed air for cleaning nylon brush
- Flexible for dismantling and cleaning
- Stainless steel furnished shell, hopper and surface plate
- Non - Scratch capsule in the capsule polishing machine
- Longer brush available to clean the dust on the surface of capsule
- Adjustable speed of the brush for easy operation
- Applicable to almost all sizes of capsules including 000, 00, 0, 1, 2, 3, 4 and 5
- Excellent performance and balance of the capsule polishing machine is maintained
- Less noise and trouble free operation
- Requires lesser space for installation
- Quick and easier weight adjustment
- Appropriately does feeding, inspecting and polishing
- Comprises of a varied speed conveyor and vacuum dust collector
- Used widely for various industrial purposes
- Available at leading marketing price
- Assist specifically in making the capsules clean, bright and fully compliable to the industry standards.
Additional Information:
- Production Capacity: 25 per month
- Delivery Time: 3 weeks
- Packaging Details: Transport Worthy Wooden Packing
Rotary Ampoule Washing Machine
Minimum Order Quantity: 1 Piece
Brand | Duke |
Model Name/Number | DRW-A |
Washing Type | Automatic |
Function Type | Fully Automatic |
Automation Grade | Automatic |
Voltage | 440V |
Capacity | 240 |
Power | 4HP |
Surface Finishing | Matt Finished |
Additional Information:
- Production Capacity: 5
- Delivery Time: 8 weeks
- Packaging Details: Wooden Packing